Compostable versus Biodegradable Packaging

12 Aug.,2024

 

Compostable versus Biodegradable Packaging

Compostable versus Biodegradable Packaging

Here are some questions we often get. Do you have biodegradable packaging? Is your packaging compostable? Is it certified? What does &#;biodegradable&#; even mean? What is the difference between biodegradable packaging and compostable packaging? Do you carry bio plastic packaging? Is bio-plastic packaging compostable?

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Believe it or not, some of these are complex, tricky questions! We&#;re going to tackle them in three parts.

1. What is the difference between &#;biodegradable packaging" versus packaging that is &#;compostable&#; or &#;degradable&#;?

2. What does this all mean when it comes to &#;organic&#; items, or items that are derived from plants or animals - such as paper and corrugated-based packaging? 

3. What does this all mean when it comes to inorganic or synthetic items - such as plastic (including bio-plastic)?

What is the difference between &#;biodegradable packaging" versus packaging that is &#;compostable&#; or &#;degradable&#;?

We know, and we agree...this has become beyond confusing. And we admit, we are still learning ourselves and making better choices for the planet as we get smarter. We&#;ve found that conscious companies of all sizes who are trying to make great decisions for the planet can find themselves at a loss - not knowing what to believe and what is true. In a small set of cases, it seems like some businesses use these terms for the sake of marketing, and hope that their language confuses us so we don&#;t ask too many questions.

Here&#;s the skinny, to the best of our current research and knowledge.

Compostable: This term refers to items that microbes can break down at a rate consistent with other compostable materials, with the right level of heat, water and oxygen. An important aspect of being considered compostable is that an item breaks down over a reasonable period of time (a week to several months). When composted, items should leave behind no discernible residue or toxins, and result in a nutritive soil amendment.

Biodegradable: All compostable items are considered biodegradable, but not all biodegradable items are compostable. Biodegradable packaging means it can degrade from the action of naturally occurring microorganisms such as bacteria, fungi and algae. In and of itself, the term biodegradable makes no claims as to the amount of time needed for degradation, or the attributes of the end product. Something can biodegrade, but take years to biodegrade and therefore would not be compostable. Other things can biodegrade, but leave behind high levels of toxins, contaminants and chemicals and are therefore not compostable. Other items might biodegrade but not do so in a compost environment, and are therefore not compostable.

Degradable: Degradable is a term that can be applied to anything that breaks down...or basically anything. These days, the term degradable is often referring to &#;oxo-biodegradable&#; or material that has been treated with an additive such that it will break down on an accelerated timeline with the right combination of sunlight (UV), heat and/or mechanical stress. The end product of oxo-biodegradable could simply be tiny fragments of the original item - as opposed to biomass (the result of composting). In some cases, these tiny fragments could then be biodegraded if they went into a second, highly controlled degradation phase.

These three terms describe the &#;end of life&#; of an item, and should not be confused with other terms like "renewable&#; or &#;bio-based&#; that are describing the raw materials that are used to manufacture something.

What does this all mean when it comes to &#;organic&#; materials - such as paper packaging and corrugated-based packaging?

For the purposes of this blog post, we are using the term &#;organic&#; to describe any material that is derived from plants or animals and that is not made by chemical synthesis of these raw materials.

&#;Organic&#; packaging materials include paper, hemp, straw, bamboo, beeswax, and cotton.

&#;Non-organic&#; packaging materials include all plastics (including bio-plastic which require chemical synthesis or semi-synthesis to convert crops into polymers), glass, paraffin based wax, and aluminums.

This is by no means a comprehensive list of materials, but hopefully you get the idea!

Fully &#;organic&#; packaging and material is biodegradable and compostable.

These don&#;t need to be certified organic in order to be composted, and they can typically be composted in an industrial or well maintained residential compost (though they may take a long time to biodegrade in a home composting unit depending on their thickness).

What do we mean by &#;fully organic&#;? Some packaging or containers might be mainly "organic", but have a gloss or coating that is poly-based (think butcher paper, or those take out containers with the waterproof lining). Some cotton bags are not 100% cotton, and are actually a blend of polyester and cotton. If something is not clearly &#;fully organic&#; - like a shiny, slick envelope that might be paper lined with plastic - it should not be composted unless it is clearly labeled and certified as such.

EcoEnclose has an extensive line of 100% recycled fully paper-based packaging (made from trees), including corrugated shipping boxes, padded mailers, kraft mailers and rigid mailers. We also offer hemp twine and paper products. Some of these items have self sealing adhesives on them (such as our kraft mailers and padded mailers), others are typically taped (such as boxes), and others are 100% naturally fiber based (such as our hemp twine and retail boxes). These items are all compostable and industrial composting facilities that accept paper (versus a composting facility that only accepts leaves and yard clippings) accept them without any certification required. It is generally recommended that adhesives be removed before composting unless the adhesives are certified compostable.

Eco-Cycle, one of the nation&#;s oldest eco-minded waste management organizations that helped spearhead the zero waste movement, has confirmed that they would in fact accept all of our paper-based packaging "as is", even with the labels and tape that are typically adhered to them in order to pack and ship them out, because this is such a small amount of contamination. Individuals should check with their waste management provider before composting. 

If these items end up in a residential composting unit, we definitely that adhesives (such as big shipping labels or large pieces of tape) are removed and that the items are shredded to speed up the composting process. That said, we have heard from many home composters that have no problem using them as is, or just torn a few times to make them fit in a composting bin. If you are a home composter and use your compost for an organic home garden, you may just want to keep all of this out of your compost pile, as there may be ink or glue residues left over after degrading that you wouldn't want in organic soil. 

But...WAIT...read on before you compost or encourage your customers to compost EcoEnclose&#;s paper and corrugated packaging. In almost all cases, Mother Earth would prefer they be recycled instead!

Our 100% recycled corrugated boxes and paper mailers can be recycled into new paper products 5-6 more times. The carbon footprint of recycling them (leading to recycled products that do not require virgin, energy intensive raw materials) is better than composting them. 

100% paper-based items that should be composted instead of recycled include those that are wet or soiled - think greasy pizza boxes, paper mailers that you accidentally spilled a jar of pasta on, paper towels and napkins.

Bottom line: Packaging made purely with &#;organic&#; (versus with some or all synthetic or semi-synthetic materials) is compostable. All of EcoEnclose&#;s paper-based packaging (including mailers and corrugated boxes) is compostable, as it has no synthetic coatings or liners. Because paper is naturally compostable, industrial composting facilities will accept this packaging without requiring that it be certified by any third party bodies. However, from an environmental perspective, it is recommended that these items be recycled instead of composted.

What does this all mean when it comes to plastic (including bio-plastic) packaging?

Let&#;s first take a very brief tour first of what plastic is.

The term plastic refers to a set of very diverse material, and can be classified based on their molecular structure, the chemical process used in their synthesis or semi-synthesis, and/or their physical processes. Early on, plastics were made by chemically modifying natural material such as plants. Cellophane, an early form of plastic, is a thin, transparent sheet made of regenerated cellulose (plant cell walls from wood, cotton, hemp, or other sources) that is dissolved in alkali and carbon disulfide to make a solution called viscose, which is then extruded through a slit into a bath of dilute sulfuric acid and sodium sulfate to reconvert the viscose into cellulose.

Bakelite is typically considered the first fully synthetic plastic, introduced in , and made with phenol and formaldehyde. From this point forward, fully synthetic plastics - that is, plastics made from minerals (typically from oil and gas) rather than from plants and animals - exploded and eventually become the most commonplace items in our lives today. Today, plastic can be categorized as &#;petrochemical&#; based or &#;bio-based&#; (partially made with biomass from corn, vegetable oil, cellulose, etc).

Because of the mind blowing diversity in plastic materials, and because two plastic packages that look and feel identical can be made from drastically different raw materials and processes, questions around biodegradable and compostable plastic are very challenging! In speaking about the complexities that composting and recycling facilities face, organics manager for the city of San Jose, Michele Young, explains &#;You can have oil-based plastics that are compostable and plant-based plastics that are not compostable. Compostability and degradability are not based on the feedstock. It&#;s literally based on the chemical signature, the way the plastics are put together.&#;

This confusion is why organizations and certification programs like the Biodegradable Products Institute (BPI) were started. On BPI&#;s website, they explain that they were created because &#;ever since the introduction of "biodegradable plastics" in the late s, confusion and skepticism about claims and product performance have prevailed.&#; BPI, along with other compostability certifications, will test products in the lab to ensure they meet the requirements in ASTM D or D, which state that compostable plastics must be capable of undergoing biological decomposition in a compost site as part of an available program, such that the plastic is not visually distinguishable and breaks down to carbon dioxide, water, inorganic compounds, and biomass, at a rate consistent with known compostable materials (e.g. paper). and leaves no toxic residue.

So, what does this mean for plastic packaging? It can sometimes be compostable, is often recyclable or (much more often than we would like) can only be landfill bound.

Compostable: Unlike materials like paper, hemp and natural cotton, plastic should only be considered compostable if it has a clear label indicating it as such - either &#;Certified Compostable&#; by a reputable certifying body, or #7 PLA (the PLA MUST be in or below the recycle sign for this to be the case). Confusingly, this PLA symbol indicates that an item is NOT recyclable but is compostable in industrial settings. "Biodegradable packaging" without any clear icons or certification should not be composted.

These items should go to a commercial composting facility. In almost all instances, they should not go to residential composting units (though a very small set of plastic packaging may state clearly that it is suitable for home composts).

Unlike paper, compostable plastic like PLA needs well controlled, higher temperatures to biodegrade and even in those conditions, takes up to six months to compost. Additionally, commercial composting facilities will often grind up these compostable plastics to speed the process up.

Do not recycle certified compostable plastic items unless they also have a clear &#;recyclable&#; sign with a number in it. If you do not have access to commercial composting in your region, throw any compostable but not recyclable packaging away with all landfill bound trash.

Recyclable:  Recyclable plastic packaging should have a clear label that indicates it as such, with a number in the &#;chasing arrows&#; recycling sign that provides guidance as to how to best recycle the item.

Typically, poly mailers are LDPE #4 or #2, though other types of plastic packaging exists. #4 and #2 LDPE can and should be recycled at grocery store drop offs!

If a material is both recyclable and certified compostable, we recommend recycling it. In most cases, recycling plastic has a more positive carbon footprint than composting it.

Biodegradable, degradable, oxo-biodegradable (or claiming to be biodegradable packaging with no proof or science behind them): These items are sometimes recyclable, and should have the chasing arrows recyclable sign, with a corresponding number to indicate this. If that is the case, recycle this packaging accordingly.

Unfortunately, if they are not recyclable, these items should be sent to the landfill. In a landfill, the vast majority of these items will not actually biodegrade rapidly (because they require specific microbes or sunlight to begin degrading), and will act relatively similarly to &#;traditional&#; plastic.

However, it is still far better to direct these goods to the landfill, when the alternatives are composting and recycling (where they will contaminate the waste stream) or tossing it away as litter! 

EcoEnclose&#;s 100% recycled poly mailers (in both Ivory and Gray) are recyclable, and we strongly encourage everyone to recycle them by dropping them off with other plastic bags at any grocery store drop off. Our poly mailers are made with recycled &#;traditional plastic resin&#; (rather than virgin bio-based resin) and we have no additives that make it breakdown or oxy-degrade faster than plastic&#;s normal degradation process.

Check out our Guide to Sustainable Packaging to learn why we have prioritized recycled, recyclable bags as the most eco friendly packaging strategy and have decided not to pursue biobased, compostable packaging at this point.

Bottom line: Plastic packaging can be either recyclable, compostable and/or suitable only for the landfill.  You cannot glean the end of life options for plastic packaging just by looking at it, feeling it, or knowing what it was made of. Because of this, plastic (or packaging with any amount of plastic in it) must have clear icons and information to guide how it should be disposed. Plastic should only be recycled if it has a &#;recyclable&#; sign (with a corresponding number in it). Plastic should only be sent to a commercial composting facility if it displays a Certified Compostable image on it, from a reputable agency. Plastic without these symbols should be sent to a landfill, even if it claims to be biodegradable packaging - or degradable or oxo-degradable. All of EcoEnclose&#;s poly mailers are recyclable, and we strongly encourage consumers to drop these off at grocery stores along with their plastic shopping bags.

How to Select the Best Resin for Your Plastic Injection Part

Plastic injection molding is a highly versatile and efficient process that allows manufacturers to create a wide range of products and components from melted plastic resins. As a result of advances in molding technologies and material development, polymers and plastics have been incorporated into an increasingly wide array of products and applications. Featuring lightweight strength, aesthetic appeal, and durability, plastics are becoming the preferred material for industries ranging from consumer products to medical devices.

There are a wide variety of plastic resins available on the market, each of which exhibits unique characteristics that make it useful for particular applications. In order to ensure optimal performance, it is essential to select the correct resin for your needs. For the purposes of plastic manufacturing, a resin consists of plastic or polymers in a liquid or semi-solid state that can be heated, melted, and used to form plastic parts. In injection molding, the term resin refers to the melted thermoplastic or thermoset materials used during the injection molding process.

Considerations for Choosing Resin

New polymers and compounds are being introduced to the market regularly. The sheer number of choices can make injection molding materials selection a challenge. Selecting the right plastic resin requires a thorough understanding of the final product. The following questions can help you determine the best resin materials for your needs. 

1. What is the intended purpose of the final part? 

When selecting the right material for your application, you need to clearly outline the physical requirements of the part, including potential stressors, environmental conditions, chemical exposure, and expected service life of the product.

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  • How strong does the part need to be?

  • Does the part need to be flexible or rigid?

  • Does the part need to withstand unusual levels of pressure or weight?

  • Will the parts be exposed to any chemicals or other elements?

  • Will the parts be exposed to extreme temperatures or harsh environmental conditions?

  • What is the part's life expectancy?

2. Are there special aesthetic considerations?

Choosing the right product includes finding a material that can exhibit the color, transparency, texture, and surface treatments you need. When selecting your resin, consider whether it will meet your product's intended appearance and function requirements.

 

  • Is a particular transparency or color required?
  • Is a particular texture or finish needed?
  • Is there an existing color that needs to be matched?
  • Should embossing be considered?

3. Do any regulatory requirements apply?

A crucial aspect of resin selection includes regulatory requirements for your component and its intended application. For example, if your part will be shipped internationally, used in food processing, applied to medical equipment, or incorporated into high-performance engineering applications, it is important that the material you select meets the necessary industry standards and regulatory requirements.

 

  • What regulatory requirements must your part meet, including FDA, RoHS, NSF, or REACH?
  • Does the product need to be safe for use by children?
  • Does the part need to be food-safe?

A Plastic Primer &#; Thermoset vs. Thermoplastic

Plastics fall into two basic categories: thermoset plastics and thermoplastics. To help you remember the difference, think of thermosets just as the term implies; they are &#;set&#; during processing. When these plastics are heated, it creates a chemical reaction that sets the part into a permanent form. The chemical reaction is not reversible, so parts made with thermosets can&#;t be re-melted or reshaped. These materials can be a recycling challenge unless a bio-based polymer is used.

Thermoplastics are heated, then cooled in a mold to form a part. The molecular makeup of a thermoplastic doesn&#;t change when it is heated and cooled, so that it can be re-melted easily. For this reason, thermoplastics are easier to reuse and recycle. They comprise the majority of the manufactured polymer resins on the market today and are used in the injection molding process.

Fine-Tuning the Resin Selection

Thermoplastics are categorized by family and type. They fall into three broad categories or families: commodity resins, engineering resins, and specialty or high-performance resins. The high-performance resins also come with a higher cost, so commodity resins are often used for many everyday applications. Easy to process and inexpensive, commodity resins are usually found in typical mass-produced items like packaging. Engineering resins are more expensive but offer better strength and resistance to chemicals and environmental exposure.

Within each resin family, some resins have different morphology. Morphology describes the arrangement of molecules in a resin, which may fall into one of two categories, amorphous and semi-crystalline.

Amorphous resins have the following characteristics:

  • Shrink less when cooled
  • Better transparency
  • Work well for tight-tolerance applications
  • Tend to be brittle
  • Low chemical resistance

Semi-crystalline resins have the following characteristics:

  • Tend to be opaque
  • Excellent abrasion and chemical resistances
  • Less brittle
  • Higher shrinkage rates

Examples of Available Resin Types

Finding the right resin requires a thorough understanding of the physical properties and beneficial qualities of the available materials. To assist you in finding the right plastic selection group for your needs, we have compiled the following injection molding material selection guide.

Amorphous

An example of an amorphous, commodity resin is polystyrene or PS. Like most amorphous resins, it is transparent and brittle, but it can be used in high-precision applications. It is one of the most widely
used resins and can be found in plastic cutlery, foam cups, and plates.

Higher up on the amorphous scale are the engineering resins such as polycarbonate or PC. It is temperature and flame resistant and has electrical insulating properties, so it is often used in electronic components.

An example of a specialty or high-performance amorphous resin is polyetherimide or (PEI). Like most amorphous resins, it offers strength and heat resistance.  However, unlike most other amorphous materials it is also chemically resistant, thus often found in the aerospace industry.

Semi-crystalline

An inexpensive semi-crystalline commodity resin is polypropylene or PP.  As with most semi-crystalline polymers, it is flexible and chemically resistant. The low cost makes this resin the choice for many applications such as bottles, packaging, and pipes. 

A popular engineering, semi-crystalline resin is polyamide (PA or Nylon).  PA offers chemical and abrasion resistance as well as low shrinkage and warp.  There are bio-based versions available making this material an earth-friendly alternative. The toughness of the material makes it a light-weight alternative to metal in automotive applications.

PEEK or polyetheretherketone is one of the most widely used semi-crystalline high-performance resins. This resin offers strength as well as heat and chemical resistance and is often used in demanding environments including bearings, pumps, and medical implants.

 

Amorphous Resins

  • ABS: ABS combines the strength and rigidity of acrylonitrile and styrene polymers with the toughness of polybutadiene rubber. ABS is easily molded and provides colorfast, glossy effect with a high-quality surface finish. This plastic polymer has no exact melting point. 
  • HIPS: High-Impact polysyrene (HIPS) provides good impact resistance, excellent machinability, fine dimensional stability, outstanding aesthetic qualities, and highly customizable surfaces. HIPS can be printed, glued, bonded, and decorated easily. It's also very cost-efficient. 
  • Polyetherimide (PEI): PEI is a good example of a specialty or high-performance amorphous resin. PEI offers strength and heat resistance like most amorphous resins. Unlike most other amorphous materials, however, it is also chemically resistant, making it highly useful for the aerospace industry.

  • Polycarbonate (PC): Higher up on the amorphous scale are the engineering resins such as polycarbonate. PC is temperature- and flame-resistant and has electrical insulating properties, often used in electronic components.

  • Polystyrene (PS): An example of an amorphous, commodity resin is polystyrene. Like most amorphous resins, PS is transparent and brittle, but it can be used in high-precision applications. It is one of the most widely used resins and can be found in plastic cutlery, foam cups, and plates.

Semicrystalline Resins

  • Polyetheretherketone (PEEK): PEEK is one of the most widely used semi-crystalline high-performance resins. This resin offers strength, heat resistance, and chemical resistance and is often used in demanding environments, including bearings, pumps, and medical implants.

  • Polyamide (PA)/Nylon: Polyamide, more commonly referred to as nylon, is a popular semi-crystalline engineering resin.  PA offers chemical and abrasion resistance, as well as low shrinkage and warp. There are bio-based versions available for applications that require an eco-friendly solution. The toughness of the material makes it a lightweight alternative to metal in many automotive applications.

  • Polypropylene (PP): PP is an inexpensive semi-crystalline commodity resin. As with most semi-crystalline polymers, it is flexible and chemically resistant. The low cost makes this resin the preferred choice for many applications such as bottles, packaging, and pipes. 

  • Celcon®:Celon® is a common brand name for acetal, also known as polyoxymethylene (POM), polyacetal, or polyformaldehyde. This thermoplastic offers outstanding toughness, excellent wear, creep resistance and chemical solvent resistance, easy colorization, good heat distortion, and low moisture absorption. Celcon® also provides high stiffness and excellent dimensional stability. 

  • LDPE: The most flexible type of polyethylene, low-density polyethylene (LDPE) offers superior moisture resistance, high-impact strength, good chemical resistance, and translucence. A low-cost option, LDPE is also weatherproof and can be easily processed with most methods. 

Finding the Right Resin

Making your plastic material selection can be a daunting task, but the selection process can be divided into a few simple steps. Begin by choosing the family of materials that will give you most of the properties you want. Once determined, select the appropriate grade of material resin. Online databases can assist in providing a benchmark from which to work. UL Prospector (formerly IDES) is one of the most well-known databases for material selection. MAT Web also has an extensive database, and The British Plastics Federation provides high-level data and descriptions. 

Plastic Additives to Improve Characteristics

Various resins have distinct properties for which they are known. As we have seen, the three resin families (commodity, engineering, and high-performance/specialty) contain both amorphous and semi-crystalline alternatives. The higher the performance, however, the higher the cost. To help keep costs low, many manufacturers use additives or fillers to impart additional qualities to affordable materials at a lower cost.

These additives can be used to improve performance or convey other characteristics to the final product. Below are some of the most common additive applications:

  • Antimicrobial &#; Additives used in food-related applications or high-contact consumer products.
  • Anti-statics &#; Additives that decrease static electricity conduction, often used in sensitive electronics.
  • Plasticizers and fibers &#; Plasticizers make a resin more pliable, whereas fibers add strength and stiffness.
  • Flame retardants &#; These additives make products resistant to combustion.
  • Optical brighteners &#; Additives used to improve whiteness.
  • Colorants - Additives that add color or special effects, such as fluorescence or pearlescence.

The Final Selection

Choosing the right material for a project is one of the most important factors in creating perfect plastic parts. The advances in polymer science have contributed to developing a large selection of resins from which to choose. It is important to work with an injection molder that has experience with a variety of resins and applications, including resins that are compliant with FDA, RoHS, REACH, and NSF. 

Over the years, The Rodon Group has developed strategic relationships with the country's best resin suppliers. We have over 60 years of experience using certified commodity and engineering resins that adhere to our stringent manufacturing standards. Unless you are well-versed in resin selection, you should always consult with your injection molder to determine the best material for a particular project.

The Rodon Group, is committed to providing our customers with the highest quality plastic injection molded products in the industry. We understand the unique challenges facing product developers and manufacturers in every industry. We are not just manufacturers &#; we are innovators. We make it our goal to ensure that you have the perfect material solutions for every application.

To learn more about our extensive selection of resin materials and injection molding services, contact our experts today

 

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